Small bottled water production line runs automatically with programmable controller control system

Small barrel water production line filling principle:
The small bottled water production line is automatically operated by a programmable controller control system. The power transmission adopts a geared motor and a pneumatic control system, which is reliable in performance, easy to operate and simple to maintain. The entire process of washing, filling, capping and glanding of the small bottled water production line is carried out in a closed tunnel, effectively preventing secondary pollution that may occur during the filling process of pure water, and fully complying with sanitary standards. The system is made of high-quality stainless steel materials, and other parts are also made of non-toxic and durable composite materials. The electrical and pneumatic systems use imported components, so the equipment has low failure rate and high reliability.
The bucket of small bottled water production line is manually placed at the beginning of the conveyor belt. The PLC system controls the turbine to reduce the speed and automatically transports the bucket to the fully automatic brushing machine. The conveyor is stationary, and the automatic brushing machine is sensed to have a bucket. The cap is quickly unplugged from the top, and the cap is thrown into the set position, which can be used for collective disinfection and then reduced in cost. After the cap is closed, the inner and outer brushes are brushed in all directions. The device does not damage the orientation of the bottle mouth, ensuring that the bottle is cleaned without damage. After the cleaning is completed, the conveyor starts, and the bottle is transported to the flushing filling machine for the bottle. The internal flushing, strong internal water spray can wash away the residual material, and then discharge the pollutants by a 90 degree inverted.
The small barrel water production line is completed by secondary filling. The filling valve is a new type of filling valve. During the filling process, when the detecting switch detects the barrel, the flap cylinder moves upward, and at the same time, the water pneumatic valve is inserted, the filling cylinder moves downward, and the filling valve is opened to start filling. When the filling time signal is input to the PLC, the filling inlet valve is closed, the small flow continues to fill the filling for two seconds, after the filling is completed, the filling cylinder moves upwards, the filling valve is automatically closed; then the conveyor chain starts, five gallons The bucket is delivered to the closure by the conveyor chain. Controlled by the time relay, the liquid level is accurate, no water is sprayed, no finished water is wasted, and the bottle filling effect is not improved.
The small bottled water production line is divided into four parts: washing, filling, electrical control and pneumatic control.
1. Bottle washing part of small bottled water production line:
(1) washing bottle transmission mechanism;
(2) bottle holder;
(3) syrup washing bottle pump;
(4) a medicine tank;
(5) pure water washing bottle pump;
(6) Transmission chain.
2. Filling part of small bottled water production line:
(1) filling cylinders;
(2) filling valve;
(3) cover motor and cover device;
(4) Gland cylinder and gland device.
3. Electrical parts of small bottled water production line:
It consists of a microcomputer programmer and an electric control box.
1. Covering device: equipped with a storage box and a rotary cover.
2. Glanding method: cylinder type gland is adopted. Ensure the seal of the cover;
3. Filling parameters: filling utilization rate ≥90%, cover loss ≤1%, filling capacity up to standard (within the specified range) positive and negative difference of 5mm, no significant difference in liquid level.
4. On-site operation of small bottled water production line: On-site operation screen is installed next to the filling machine to realize local control, display the working status of the filling line, and have the function of separate manual control; when there is a fault, it can display the fault (such as Motor, liquid level, etc.) and the cause of the fault, and sound and light alarm, and the system selectively shuts down depending on the alarm level, so as to protect the equipment safety.
The specific composition of the small bottled water production line includes: automatic capping machine→automatic brushing machine→automatic barrel machine→automatic washing and disinfection→automatic filling→automatic cover, cover, gland→light detection→automatic heat shrinkable film machine →Automatic bagging machine

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JIANGSU SKYPLAN GREENHOUSE TECHNOLOGY CO.,LTD , https://www.greenhousehydroponic.com