Italian / SMEG bottle washing machine use and precautions

The Italian/SMEG bottle washer is a widely used equipment in pharmaceutical companies. The bottle washer is mainly used for internal and external cleaning of vials or other similar bottles in mechanical continuous conveying. At present, there are many kinds of twisted bottle washing machine, box type, drum type and vertical type in the domestic market. No matter what kind of bottle washing machine, most of them use ultrasonic cleaning technology and mechanical friction generated by field ultrasonic cavitation. In order to clean the bottle that is difficult to clean by ordinary bottlers, the material is adhered to the inside and outside. The drum-type bottle washer and the vertical bottle washer in the domestic market are the most widely used.

Italy/SMEG China Service Hotline

With the development of the food industry, bottle washing machines have become an indispensable part of the industry. There are many users who don't know what problems will occur in the process of using the bottle washer. Let's take a closer look at the use and precautions of the bottle washer.

First, the structure of the Italian / SMEG bottle washer

The automatic ultrasonic washing machine body can be divided into four parts: the bottle feeding device, the bottle washing device, the bottle discharging device and the control device. The main components of the bottle feeding device are the feeding screw, the conveying mesh belt, the star dispersion, and the transition. Star comparison. The main components of the bottle washing device include no filling table, lowering drum, lowering bottle drum table, super washing screw, ultrasonic generation, liter bottle sealing, cleaning tank, etc. The main components of the bottle discharging device are out of the bottle. Bottle guides. The control device is mainly composed of an operation panel.

The use of the bottle washer and precautions.png

Second, the Italian / SMEG bottle washing machine works

At the bottle feeding station, the bottle washing machine transports the unpacked vials to the screw of the bottle through the conveyor belt, and then divides the whole column, and then passes through a series of star comparison and navigation to transfer the vials to the drop. The bottle seal, during which the vials are filled one by one, the bottle is sealed on the tray to drive the container to dive, and under the push of the super-washing screw, the ultrasonic excitation zone is sequentially passed, and then the bottle is sealed in the bottle. The lower part of the bottle rises, and the bottle-clamping machine that is connected to it grips the bottleneck. Under the driving of the big turntable, the bottle-clamping robot flips the upright vial into an inverted position and enters the bottled bottle. Process: 1. Circulating water inside and outside cleaning; 2. Circulating water cleaning again; 3. Compressed air forced water; 4. Cleaning water for injection; 5. Cleaning residual water in compressed air; 6. Compressing air inside and outside again, then, The bottle-clamping robot is turned over again, and the vial is restored to the main state, and is taken out to the next drying process.

Third, the Italian / SMEG bottle washing machine use:

1. Before the bottle washing machine is turned on, first brush the brush on the brush and rotate it according to the structural shape of the bottle in the opposite direction and secure it.

2, brush water can be added to the appropriate detergent such as water to help clean the brush.

3. Turn on the flushing source switch and turn the water to the appropriate water flow to rinse.

4. Insert the 220V power supply and the machine starts working. Be careful to wear protective gloves and hold the bottle with both hands. The bottle should be filled with water, slowly put on the brush shaft, gently move the bottle, and brush off the dirty objects with the shaft. Align the bottle mouth downwards with the bottle holder, put it lightly inside, and take it out when the bottle is showered.

Bottle washing machine use and precautions
Fourth, Italy / SMEG bottle washing machine Note:
1. Preparation before the start of the bottle washer

(1) Make sure that no one is inside the machine and the movable range of the machine.

(2) Ensure that there are no objects inside or outside that can hinder the normal operation of the machine.

(3) Strictly implement the SOP of the bottle washer.

2, the start of the bottle washer

(1) The start of the bottle washer is mainly performed on the operation panel.

(2) It must be carried out strictly in accordance with the start-up SOP of the bottle washer.

3, Italy / SMEG bottle washing machine operation notes

(1) When the person is fixed and the machine is operated, there must be a special person to carry out operation training, and other personnel are not allowed to manipulate the device casually.


(2) When personnel operate the equipment, they must strictly follow the equipment operation and management procedures, and must not operate in violation of regulations.

(3) When the machine is running automatically, pay attention to the absence of people and obstacles in the movable range of the machine.

(4) The control panel cannot operate the power supply, switch or control panel when the operation panel is open.

(5) Turn off the power immediately when the machine is inspected or an abnormality occurs.

(6) There is an emergency stop button on the operation panel, which is used in emergency situations. When this button is pressed, all the machine drives will stop immediately. Only in emergency situations, this switch can be used to stop during normal production. This button cannot be used at this time.

(7) When the power is off, the machine may continue to run for a period of time to stop because of the inertia of the machine, so the operator should work after the machine is completely stopped.

Bottle washing machine use and precautions

5. Problems that are easy to occur during the use of the Italian/SMEG bottle washer:

1. The power of the input transducer must not be changed by itself. The internal PLC instructions must not be changed by itself.

2. The temperature of the washing water should not exceed 60 °C. When handling an abnormal situation such as a chuck, do not damage the needle or the needle position changes and fold.

3. Manual washing can only be used if the automatic washing bottle cannot be carried out.

4. The equipment cleaning process is the equipment performance testing process, and an abnormality occurs, and the engineering team is notified to handle it.

5. After the ultrasonic cleaning tank is filled with water, the ultrasonic function can be used. The working environment must not have strong electromagnetic interference, and the humidity should not exceed 85%.

6. When checking the needle, if there is deformation or no water spray, notify the engineering team to replace it.

The bottle washer is a common equipment used in the production of pharmaceutical factories and has an irreplaceable role in production. The development of domestic bottle washer technology has reached a relatively mature level. Vertical automatic ultrasonic is a relatively advanced bottle washing machine in China. The correct use and maintenance of bottle washing machine is the only way to extend the service life of equipment. .

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